Carbon Black Weighing and Feeding System
According to internal mixer different models and actual workshop dimensions, the carbon black weighing and feeding system can be designed into below types.
Internal mixer weighing and feeding systems are used in rubber compounding plants to automatically handle carbon black, fillers, oils, and rubber materials before entering the internal mixer. Available for internal mixers from 80L to 650L, internal mixer feeding lines help control batching more precisely, reduce manual material handling, and keep rubber mixing more consistent.
- The production data can be monitored, controlled and recorded throughout the rubber mixing process, which allows operators to have a clearer view of daily operation and make remote support easier when needed.
- Keeping time, temperature, energy, rotor speed, and pressure under closer control makes the mixing process easier to stabilize and helps produce rubber compounds with better quality.
- Operators can follow the weighing and feeding line more easily through the HMI, while fieldbus control keeps the different units connected and helps them run together more reliably.
- The layout of the mixing and feeding system can be planned according to different workshop structures and process requirements.
This internal mixer or kneader feeding systems are suitable for 2-floor workshops or steel platform layouts where drop-door internal mixers or tilting kneaders are used. It is used to automate material batching, with screw feeding to keep weighing accurate and help manufacturers control both workshop investment and future maintenance costs.
- Medium and small drop-door internal mixers from 80L to 190L
- Tilting kneaders from 35L to 150L
The sigle floor workshop type internal mixing system can be designed into two different types as below.
Scraper Type Feeding System
These scraper type feeding systems are suitable for single-floor rubber mixing workshops where space above the mixer is limited. It can achieve precise weighing and feeding of powder materials, carbon black, oil and rubber compounds.
- These scraper type feeding systems are a good option for workshops with limited height, with a layout that can be adjusted to make better use of the available space.
- Carbon black and powder materials move through enclosed conveying lines, which helps prevent dust leakage and keeps the working environment cleaner.
Z-Type Feeding System (Single-Floor Workshop)
Z-type internal mixer weighing and feeding systems are designed for single-floor rubber mixing workshops to convey carbon black and powder materials automatically with higher accuracy. It is a more compact structure which is suitable for the clients that need to save space without giving up precise material handling.
- Ideal for workshops with limited height, while also taking up less floor space than scraper type feeding systems.
- Use Z-type conveyors for feeding, which helps maintain weighing accuracy during material handling.
- Carbon black and powder materials are conveyed in a closed Z-type line, which helps prevent dust leakage and keeps the feeding process cleaner.