Tandem Mixer

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Tandem mixers have two intermeshing type mixing units arranged vertically inside a fully enclosed structure, so the rubber compound moves directly from the first stage to the second with very little dust released into the workshop. The upper mixing unit handles the initial blending of the rubber compound and maintains the required temperature during mixing, while the lower unit continues the process with better dispersion and temperature control through optimized ventilation, a larger cooling area, and faster discharge.

The lower mixing unit operates without a ram, and this stage does not require the addition of small chemicals or oil. The rotor seals have an oil-free, anti-fouling design to limit material build-up, reduce contamination of the compound and surrounding area, and extend service life. Both the upper and lower mixing units use on-site online control, which reduces the influence of manual operation and keeps compound quality more stable from batch to batch.

Tandem mixers are suitable for PCR (Passenger Car Radial) and TBR (Truck and Bus Radial) compounds, especially during final mixing. In contrat with tangential internal mixers, tandem mixers can improve compound dispersion by more than 10% and complete the work in a single mixing stage. Completing the mixing process in one stage can increase production efficiency by over 80%, cut power consumption by 30%–50%, and reduce workshop space and equipment investment by 20%–30%.

Technical Specifications
Model Mixer Configuration Mixer Configuration Mixer Configuration Mixer Configuration Mixer Configuration
GK90E GE180T GK190E/K6 GE360T GE320 GE590T GE420 GE800T GE580 GE1000T
Total Mixer Volume (L) 87 180 200/206 360 330 590 430 810 560 1000
Filling Factor ~0.65 ~0.32 ~0.65 ~0.38 ~0.65 ~0.36 ~0.65 ~0.36 ~0.65 ~0.36
Rotor Speed (r/min) 5-50 5-50 6-60 5-50 5-50/6-60 5-50 6-60 5-50 5-50 5-50
Specific Ram Pressure (MPa) 0.58 / 0.6 / 0.6 / 0.58 / 0.58 /
Max. Production Capacity (t/h) ~1 ~3.1 ~4.1 ~5.6 ~7.4
Cooling Water Pressure (MPa) 0.2-0.4 0.2-0.4 0.2-0.4 0.2-0.4 0.2-0.4 0.2-0.4 0.2-0.4 0.2-0.4 0.2-0.4 0.2-0.4
Main Unit Cooling Water Consumption (m³/h) 30 40 40 50 50-60 50-60 60-70 60-70 70-80 70-80
Main Motor Power (kW) DC 450 355 1100 500 1500/2x900 800 2 ×1250 1250 2x1250 1500
AC 450 355 1100 500 800 800 2300/2500 800 2500/2550 1500
Overall Dimensions (Excluding Motor) (mm) Length 3640 2940 5000 5000 5320 6100 6600 7500 7500 8000
Width 2540 1660 3400 3950 4050 3200 4650 3200 4800 3500
Height 4615 1620 5600 2000 6460/6070 2100 6500 2800 7500 2500
Equipment Weight (Excluding Motor and Gearbox) (t) 12 17 28 30 40 43 52 52 60 55